DUKANE // Ultrasonic Welding and Cutting // iQ Servo Mini


Digital Features

  • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency syntheses
  • Industry leading data acquisition rate speed of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability.
  • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjust the output frequency to match the acoustic stack (sonotrode, booster, and transducer) this is done for every weld cycle and eliminates the need to manually tune the generator.
  • Ultrasonic overload protection, with status indicator for ease of troubleshooting. The overload power limit is based on true RMS power output level.
  • Line Voltage Regulation compensates for line fluctuations assuring consistent amplitude.
  • Temperature Drift Compensation allows for seamless acoustic stack operation, and automatically compensates for acoustic stack temperature changes.
  • Patented Pulse-Width Modulation design delivers power more efficiently with substantially less stress on the electrical and acoustic components for superior performance reliability and extended life.
  • Linear Ramp Soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to stack and power supply.
  • Load Regulation provides constant ultrasound amplitude automatically regardless of the power draw. The ultrasonic output amplitude level is held to within 1% to provide weld process consistency and reduced weld cycle times.

 graph capability


Process Capability (Cpk) -
Third party independent study comparing competitive high end pneumatic welder against Dukane iQ Servo. Results demonstrate a large increase in the Process Capability Index (Cpk), proving the iQ Servo's superior welding process.

 

 

 

Select system :

Automated SystemPress SystemHand Probe System

Mini

Frequency options

15 kHz20 kHz30 kHz40 kHz50 kHz

Please contact us for the frequencies

 

 

The most technologically advanced ultrasonic weldingcontrol features available today are found in Dukane’s iQ Series equipment. Our patented, 100% digitally controlled generator, ultra-rigid press, coupled with the iQ Explorer user-interface provide superior accuracy and ease of use. The generators have new multi-core processor technology that allows them to operate at a processing rate of .5 milliseconds.

 

iQ Explorer’s intuitive touch-screen graphical menu structure incorporates a one-page setup screen that makes welder operation easy to learn and program. Ethernet connectivity, wireless networking, and multiple USB ports are all options for weld and graph data storage. Over 25 programmable upper and lower process limits along with reference, weld graph logic are available for weld diagnostics and process consistency.

 

mini-servo-truster

A:iQ Servo Press,B: iQ Servo Mini,C:Compact Thruster/Actuator Options, 1: Locking Column, 2: Solid Steel Base, 3: Stainless Steel Panel.


iQ Press Features

  • Linear servo actuator with integral roller screw mechanism.
  • 5" (127mm) stroke 20 kHz, 3.5" (89mm) 30/40/50 kHz with electronic teachable mechanical stop. Adjustable in .001" (.025mm) increments.
  • Top-of-stroke limit switch for automation application
  • Compact, single-rail linear ball slide assembly system offers accurate positioning, stable movement, and friction-free travel.
  • Linear distance encoder with 1 μm resolution.
  • Thrust capacity 20kHz 560 lb (2500 N) 40/30/50kHz 150 lb (660 N) 15kHz 1200 lbs (Super 20)
  • Programmable trigger force .1 lb resolution (1 lb 20 kHz version) Ideal for precise delicate assemblies.
  • Programmable home position for reduced cycle time and setup optimization.
  • Ergonomic base and cycle activation switches reduce operator fatigue.
  • Status indicators in base for Power, In Cycle, and Abort clearly communicate system conditions.
  • Twist-release emergency stop switch meets international safety standards.
  • Ultra-Rigid support provides reduced deflection for superior weld consistency. Column crank and gas strut assist ensures easy setup. Column can be locked to eliminate unauthorized adjustments. Standard round support columns available.

Mechanical Features

  • Flow Through Cooling tunnel with a matched high performance heat sink and thermostatically controlled fan reduces thermal gradients, minimizes dirt infiltration and increases component life.
  • RS232 serial configuration port is used for field software upgrades, troubleshooting and advance hardware setup with optional PC based iQ configurator.
  • Advanced i/O is standard with 25-pin output, and 15-pin input, user configurable from the utility menu.
  • Unique Patent pending modular hardware design incorporates motherboard/interconnect of internal components. Reduces internal cabling while increasing reliability and performance.
  • Rear panel expansion slots are available to allow for custom configurations for OEM and cost effective custom solutions.