DUKANE // Ultrasonic Welding and Cutting // iQ Auto Plus


Digital Features

  • 100% digital control of all power supply functions and parameters allows for unique configurations and future upgrades. Control includes digital frequency synthesis.
  • Industry leading data acquisition rate speed of 0.5 ms due to advanced multi-core architecture provides for increased weld accuracy and repeatability.
  • Integrated EtherNet/IP, USB, RS232 ports allow for flexibility in remote data acquisition and process control protocols
  • Three step System Safe Power-up sequence:1) AC power inrush protection, 2) Supervisory System Monitor, 3) Plug and Play configuration ID.
  • Digi-Trac tuning automatically tracks the resonant frequency digitally. Adjusts the output frequency to match the acoustic stack (horn, booster, and transducer). This is done for every weld cycle, and eliminates the need to manually tune the generator.
  • Ultrasonic Overload Protection, with detailed fault description for ease of troubleshooting. The overload power limit is based on true RMS power output level.
  • Line and Load Amplitude Regulation is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude by correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times.
  • High Cycle Rate – The units can comfortably reach 225 welds per minute. The rate is dependent on application and control requirements.



Data Sheet
The complete product documentation

iQ Auto Plus Ultrasonic System


Select system :

40 kHz

Auto Plus

Frequency options

Please contact us for the frequencies



The Ultrasonic iQ Auto, 40 khz, 600 watt generator is specifically designed to meet the machine builder's requirements. This robust ultrasonic power supply will provide power to multiple Dukane designed probes for years of trouble free service. The iQ Series Ultrasonic Automation Ready Power Supply may be used as a stand-alone generator or can be used to interfaced with the Dukane Multi-Point Controller (MPC), to run spot weld or staking applications.



  • iQ LinQ serial PLC control and programming capability.
  • External cooling package for high duty cycle applications.


  • 600 watt 40 kHz digital ultrasonic power supply.
  • Electrical /control cabinet mounting. Installs inside cabinet. No special mounting racks required.
  • Simple point to point wiring eliminates need for expensive I/O cables
  • Single point or multi point control MPC ready.Flexibility for single probe or direct connection to Dukane's patented MPC (Multi-Point Controller).
  • Binary logic to control probe selection is standard
  • Quick disconnect terminal strips. Fast, easy installation and removal to enhance serviceability.
  • Metal case and large RFI filter. Eliminates noise emissions
    Analog power output. Allows for power monitoring and energy calculations for closed loop welding, in the custom system applications.
  • Fault status output. True overload output status and separate system faults.
  • Multiple mounting methods. Allows for high density deep panel installation or for low density thin panel installation.