DUKANE // Ultrasonic Welding and Cutting // DUKANE // Ultrasonic Welding and Cutting

 

 

Features

  • Electromechanical vibration head assembly (200-240Hz)
  • Super rigid four rail table slide system
  • One piece flame cut bridge (heaviest in class, in the industry)
  • Solid state 52hp digital vibration drive
  • Hydraulic lift/clamp force max. 5,500 lbs. (31,000 N), 20 gallon (75.6 L) reservoir
  • Allen-Bradley Compactlogix controller with add-on expansion available
  • Allen-Bradley Panelview Plus 700 full color touch screen HMI
  • Intuitive and interactive comprehensive help menu
  • Part parameter monitoring with programmable limits
  • Language capabilities, Engish and Spanish
  • Automatic tuning with auto ping mode
  • Programmable amplitude 0.020" to 0.080" (0.5 to 1.8 mm)
  • Weld by time or weld by distance (absolute or meltdown)
  • Interior work light
  • Optical zero force cycle activation switches
  • Light Curtain for single switch activation
  • Dual external utility outlets
  • Programmable amplitude and pressure profile, up to 5 steps
 

VW5900

Vibration Welder 5900

1829mm x 610mm / 50-90 kg

 

Specification

  • Table size 1829mm x 610 mm (also max. tool size*)
  • Table opening 1470mm x 305 mm with max., depth 500 mm (except F/B center strip 75 mm wide with depth of 12 mm**
  • Upper tool weight 50-90kg
  • Low 41" (1040 mm) lift table height
  • 500 mm stroke, 630 mm max. daylight
  • Door opening 660mm high x 1931mm wide
  • Less than 80 dB in operation (continuous measurement)

 

Options

  • Position adjustable cycle activation switches
  • Exterior work light
  • Customer-specified PLC and HMI interface (Siemens or Mitsubishi)
  • Custom paint per customer specification
  • Rear sliding door for pass-through operation
  • Programmable pneumatic clamp or eject valves and/or programmable part-in-place sensing
  • Custom quoted machines with non-standard: frame sizes, lift tables, stroke lengths, etc., using standard vibration heads available.

 

Dukane_pdf
Vibration Welding
Vibration Welding Documentation
PDF file

 

 

 

 

 

5500 small

 

Features

  • Electromechanical vibration head assembly (200-240 Hz)
  • Super rigid four rail table slide system
  • Super rigid structural steel frame
  • One piece flame cut bridge (heaviest in class, in the industry)
  • Structural tubular steel table (heaviest in class, in the industry)
  • Solid state 30 hp digital variable frequency drive
  • Hydraulic lift / clamp force maximum 4500 lbs. (20,000N)  20 gallon ( 75.6L) reservoir
  • Allen-Bradley r Compactlogix controller with add-on expansion available
  • Allen-Bradley Panel View 700 full color touch screen HMI
  • Intuitive and interactive comprehensive help menu
  • Part parameter monitoring with programmable limits
  • Programming for up to 4 part in place sensors included (sensors not included)
  • Programming for up to 4 pneumatic valves included (valves not included)
  • Programming for vacuum (vacuum generator and valve not included)
  • Programming for tool ID included.
  • Multiple language capabilities (ex. English  and Spanish)
  • Automatic tuning with auto ping capability
  • Programmable amplitude 0.040” to 0.080” (1.0 to 1.8mm)
  • Weld by time or weld by distance
  • Amplitude and Pressure profile up to 5 steps
  • Interior work light
  • Optical zero force cycle start activation switches
  • Light curtain for single switch activation
Dukane_pdf
VWB4500 Data Sheet
Vibration Welder Data Sheet File
PDF file
 

VW5500

Vibration Welder 5500

965mm x 455mm /15-40 kg

 

 

 


Specification

  • Table and maximum lower tool size 965 x 455 mm
  • Door opening 660mm high x 1040mm wide
  • Upper tool weight 15-40 kg
  • Upper tool maximum size 762 x 457mm
  • Low 1040 mm lift table height
  • 500 mm stroke, 630 mm max. opening
  • Small 1.2 x 2.1m foot print
  • 80 dB maximum in operation (continuous measurement)
  • Pneumatic manifold will support additional 2 valves


Options

  • Position adjustable cycle activation switches
  • Exterior work light
  • PLC options for Siemens or Mitsubishi available
  • Custom paint specification
  • Rear sliding door for pass through operation
  • Programmable pneumatic valves for clamps and slides
  • Programmable part-in-place sensing.

* Tooling can in some instances overhand the back of the table by a modest amount..  Consult Dukane for more information.

** Custom lift table or custom frame can be quoted to allow for an uninterrupted “ bucket of greater depth.

 

 

DUKANE IAS s.r.o.
Ve Velazu 277 252 62
Statenice/Černý Vůl
Czech Republic
Tel./Fax: +420 220 970 509
Office hours: 8:00 - 17:00

 

Regional Manager, EMEA:
Brian Yamato (english language)
+420 220 970 509
byamato@dukane.com

Administrative Manager:
Martin Fabiánek ( english languageczech language , german language)
+420 602 632 913
mfabianek@dukane.com

Regional Manager Central Europe
Zdenek Vondra  (english language , czech language ,  german language)
+420 606 743 685
zvondra@dukane.com

Application Specialist - Medical
Ing. Veronika Pekarská english languageczech language 
+420 605 100 296
vpekarska@dukane.com


Application Enigineer:
Petr Vaško (czech language , english language)
+420 606 792 769
pvasko@dukane.com


Servis Technician and Automation: 
Jaroslav Kubr (czech language , english language
+420 606 792 768 
jkubr@dukane.com

 

Application and Tooling Manager:
Nicolas Deduytsche (czech language , english language)
+33 (0) 9 64 48 56 24
+33 (0) 6 70 07 26 02
ndeduytsche@dukane.com


Marketing:
Pavel Brilla (czech language , english language)
+420 220 970 509
pbrilla@dukane.com

 

 

 

 

 

 

  

 

 

 

 

 
Block 14 - Unit A3 - Ground Floor
Galway Technology Park
Parkmore, Galway, H91 C3XW
Republic of Ireland
Tel.: +353 (85) 252 1061

Commercial Manager:
Phil Neary (english language)
Tel.: +353 (85) 252 1061
pneary@dukane.com
 
Medical Application Specialist:
Veronika Pekarská (english languageenglish languageenglish language)
Tel.: +420 605 100 296
vpekarska@dukane.com