DUKANE // Ultrasonic Welding and Cutting // DUKANE // Ultrasonic Welding and Cutting

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40 kHz

i220 Integrated

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Dukane iQ Series i220 ultrasonic welding system is an integrated machine designed for applications that require less process documentation, yet are built on the robust precision mechanical platform as our full featured machines. Available in 20 kHz power levels from 1200 – 2400 Watts. Two main models offer either Time and Energy or Time Energy and Distance options. i220 offers advanced features like Process Limits, .5 millisecond sample rate, and Patented Trigger by Power



  • 100% Digital Control of all power supply functions and parameters allows for unique configurations and future upgrades or requirements. Includes digital frequency synthesis.
  • Data Acquisition Rate of .5 ms due to advanced multi-core architecture. Increased weld accuracy and repeatability. 
  • Amplitude Adjustment in 1% increments from 20% to 100% through front panel.
  • Linear Ramp Soft-start algorithm allows the acoustic stack to be brought to operating amplitude smoothly, minimizing start-up surges and abnormal stress to the stack and power supply.
  • Digi-Trac tuning automatically tracks the resonant frequency digitally. No need to manually tune the generator during every weld cycle. The output frequency adjusts itself to match the acoustic stack (sonotrode booster and transducer).
  • Line and Load Regulation amplitude is maintained independent of load force and incoming line voltage variations. Through a closed-loop amplitude control, the amplitude regulation maintains output amplitude by correcting for fluctuations in line voltage and output power loading. Maintained within 1% to provide weld process consistency and shorter cycle times.